High Performance Carbon Fiber Thermal Pad
Leader Tech’s High Performance Carbon Fiber Thermal Pads are engineered for efficient heat transfer in electronic assemblies requiring lightweight, flexible thermal interface materials. Designed for processors, telecommunications equipment, base stations, and other high-power electronics, these carbon fiber thermal pads provide excellent thermal conductivity, low thermal resistance, and long-term thermal stability.
How to order product to size:
WWWW = Width in inches (ex 5.00″ = 0500)
LLLL = Length in inches (ex 10.00″ = 1000)
TTT = Thickness in inches (ex 0.040″ = 040)
Example: TCF160-05001000-040
Part numbers will be provided in inches
Applications:
- Graphic Processors
- Base stations
- Microprocessors
- Telecommunications
Features & Benefits:
- Soft Surface
- Good compressibility
- Low thermal impedance
- Good thermal stability
Standard Thickness:
TCF160: 0.010”, 0.020”, 0.030”, 0.039”, 0.059”, 0.079”, 0.098”, 0.118”
TCF200: 0.020”, 0.030”, 0.039”, 0.059”, 0.079”, 0.098”, 0.118”
TCF250: 0.020”, 0.030”, 0.039”, 0.059”, 0.079”, 0.098”, 0.118”
TCF350: 0.010”, 0.020”, 0.030”
| Leader Tech Series | TCF160 | TCF200 | TCF250 | TCF350 |
|---|---|---|---|---|
| Thermal Conductivity Z (W/m-K) | 16 | 20 | 25 | 35 |
| Thermal Conductivity X,Y (W/m-K) | 10 | 10 | 10 | 10 |
| Thermal Resistance (°C-in^2/W; @20Psi) | ≤ 0.2 | ≤ 0.18 | ≤ 0.15 | ≤ 0.05 |
| Color | Gray Black | Gray Black | Gray Black | Gray Black |
| Thickness (in) | 0.010 - 0.118 | 0.020 - 0.118 | 0.020 - 0.118 | 0.010 - 0.030 |
| Density (lb/in^3) | 0.123 | 0.119 | 0.108 | 0.067 |
| Hardness (Shore 00) | 65 | 65 | 65 | 65 |
| Compression Ratio @50 Psi (%) | ≥ 40 | ≥ 40 | ≥ 40 | ≥ 30 |
| Operating Temperature (°F) | -58 to 356 | -58 to 356 | -58 to 356 | -58 to 356 |
| Leader Tech Series | TCF160 | TCF200 | TCF250 | TCF350 |
|---|---|---|---|---|
| Thermal Conductivity Z (W/m-K) | 16 | 20 | 25 | 35 |
| Thermal Conductivity X,Y (W/m-K) | 10 | 10 | 10 | 10 |
| Thermal Resistance (°C-in^2/W; @20Psi) | ≤ 0.2 | ≤ 0.18 | ≤ 0.15 | ≤ 0.05 |
| Color | Gray Black | Gray Black | Gray Black | Gray Black |
| Thickness (mm) | 0.25 - 3.0 | 0.50 - 3.0 | 0.50 - 3.0 | 0.25 - 8.0 |
| Density (g/cc) | 3.4 | 3.3 | 3 | 1.85 |
| Hardness (Shore 00) | 65 | 65 | 65 | 65 |
| Compression Ratio @50 Psi (%) | ≥ 40 | ≥ 40 | ≥ 40 | ≥ 30 |
| Operating Temperature (°C) | -50 to 180 | -50 to 180 | -50 to 180 | -50 to 180 |
Why Choose Carbon Fiber Thermal Pads?
Carbon Fiber Thermal Pads provide an effective solution for thermal management in electronic assemblies where efficient heat transfer is critical. Unlike traditional thermal interface materials, carbon fiber thermal pads combine excellent thermal conductivity with lightweight construction and flexibility.
These materials help transfer heat away from processors, power modules, communication equipment, and other heat-generating components. Their compressible structure allows them to conform to uneven surfaces while maintaining consistent thermal performance.
Leader Tech’s High Performance Carbon Fiber Thermal Pads are engineered to provide reliable thermal conductivity, low thermal resistance, and long-term stability across a wide range of operating environments. Their lightweight design and durability make them ideal for applications where performance and reliability are equally important.
Place an Order
1. Customize product to size
Carbon Fiber Standard Thicknesses
- TCF160: 0.010″ – 0.118″
- TCF200: 0.020″ – 0.118″
- TCF250: 0.020″ – 0.118″
- TCF350: 0.010″ – 0.030″
Customize Product Size (Example)
Product # = TCF160
Width in inches (ex 05.00″ = 0500)
Length in inches (ex 10.00″ = 1000)
Thickness in inches (ex 0.040″ = 040)
Part Number Example
2. Order direct from Leader Tech or from a distributor
To order direct from Leader Tech Inc.
Call Toll Free 866.832.4364
Email Sales at sales@leadertechinc.com
Questions? Contact our Applications Engineers
To order from our Distributors
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Search all Leader Tech Parts TrustedParts.com
Questions? Contact our Applications Engineers
To order direct from Leader Tech Inc.
Call Toll Free 866.832.4364
Email Sales at sales@leadertechinc.com
Questions? Contact our Applications Engineers
To order from our distributers
Applications of Carbon Fiber Thermal Pads
Carbon Fiber Thermal Pads are widely used in industries that require efficient heat dissipation and reliable thermal management.
Common applications include:
• Microprocessors and CPUs
• Telecommunications equipment
• Base stations and network infrastructure
• Power electronics
• RF communication systems
• Industrial control equipment
• Data centers and server hardware
• Aerospace and defense electronics
• Medical electronic systems
• High-performance computing devices
By efficiently transferring heat away from sensitive components, carbon fiber thermal pads help improve system reliability, performance, and product lifespan.
Benefits of Carbon Fiber Thermal Interface Materials
Selecting the right thermal interface material is essential for maintaining operating temperatures and preventing performance degradation.
Key benefits of carbon fiber thermal interface materials include:
- Excellent thermal conductivity for efficient heat transfer
- Low thermal resistance between mating surfaces
- Lightweight construction compared to many traditional materials
- Good compressibility for improved surface contact
- Reliable performance across a broad temperature range
- Long-term thermal stability
- Easy integration into custom electronic assemblies
- Suitable for high-density electronic packaging
These characteristics make carbon fiber thermal pads a preferred choice for engineers designing advanced electronic systems.
Carbon Fiber Thermal Pad Manufacturer for Electronic Thermal Management
Leader Tech has been providing thermal management and EMI shielding solutions for demanding electronic applications for decades. Our High Performance Carbon Fiber Thermal Pads are designed to meet the thermal challenges faced by engineers working in telecommunications, computing, industrial electronics, aerospace, and defense systems.
Available in multiple thicknesses and custom dimensions, these thermal pads can be configured to meet specific design requirements. Whether used in prototype development or high-volume production, Leader Tech provides dependable thermal interface solutions backed by engineering expertise and responsive technical support.
Our goal is to help customers improve thermal performance, reduce operating temperatures, and increase overall system reliability.